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Baja Bullet Teardrop Trailers: DIY Build Story from Cobworks Builder Pat Hennebery

Pat Hennebery of Cobworks built two generations of teardrop trailers for family travel to Baja, Mexico. The original Baja Bullet weighed 850 pounds and featured a queen bed, small bunk, and exterior galley kitchen. The larger Baja Bullet II, built on a 16-foot tandem axle trailer, added bunk beds, walk-in galley, stainless steel exterior, and cedar siding milled from logs on his own property.

Build Details

  • Builder: Pat Hennebery (Cobworks)
  • Location: Mayne Island, British Columbia, Canada
  • Original Budget: $1,500 (first trailer)
  • Baja Bullet I: 850 pounds, queen bed, exterior galley
  • Baja Bullet II: 16′ tandem axle, 4500 pounds, walk-in galley
  • Construction: Plywood sides, tongue-and-groove spruce roof, stainless steel and cedar exterior
  • Lumber: Milled on portable bandsaw from property logs

Family with Baja Bullet Teardrop

Pat Hennebery family with Baja Bullet teardrop trailer

Images via Pat Hennebery/Cobworks


Baja Bullet II in Mexico

Baja Bullet II teardrop trailer in Mexico

Twin Boys with Teardrop Trailer

Pat with twin boys by teardrop trailer

Multi-Use Design Philosophy

When not traveling, the trailers serve as backyard studios. The Bullet II currently functions as an art studio and home office with the bed folded up and a 4×7 foot work table installed. The bunk beds remain available for guests.

Caravan Building Options

  • 107 SF Caravan: Solid cedar walls, curved exposed rafters, sofa bed, driftwood furniture, electric heat, skylight
  • 170 SF Custom: Built on 20′ trailer, full kitchen and bathroom options, sleeping loft, gas fireplace, solar/composting toilet options

Lessons from DIY Teardrop Building

  • Cardboard Mockups Test Designs: Cutting shapes from cardboard before building reveals proportions that “look right”
  • On-Site Lumber Milling Reduces Costs: Portable bandsaw mills convert property logs into building materials
  • Cute Trailers Create Positive Attention: Distinctive designs generate friendly responses from other travelers
  • Travel Trailers Convert to Studios: Removing beds and adding work surfaces transforms campers into functional home offices
  • Structures Under 108 SF Avoid Permits: Many jurisdictions allow small accessory structures without building permits

Learn More

Related Teardrop Trailers

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Alex

Alex Pino is the founder of Tiny House Talk, a leading resource on tiny homes and simple living since 2009. He helps readers discover unique homes, connect with builders, and explore alternative living.
{ 3 comments… add one }
  • caravans
    September 1, 2011, 9:55 am

    It is crucial that you also analysis the several choices available and only then make the order. The initial thing you have to do is ponder about the functions you would want in the caravan. That would be a perform of the measurement of your spouse and children and how you would want to expend your touring holidays.

  • November 30, 2012, 1:06 pm

    good post. I like the large one, looks like you could stand up in it. I bet it would be comfortable.

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